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Evidence Guide: MSTTN2001 - Set up and operate a dry laid web forming machine

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSTTN2001 - Set up and operate a dry laid web forming machine

What evidence can you provide to prove your understanding of each of the following citeria?

Determine job requirements

  1. Follow standard operating procedures (SOPs)
  2. Comply with work health and safety (WHS) requirements at all times
  3. Use appropriate personal protective equipment (PPE) in accordance with SOPs
  4. Identify job requirements from specifications, drawings, job sheets or work instructions
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify job requirements from specifications, drawings, job sheets or work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up and load dry laid web forming machine

  1. Check specifications to identify requirements for production
  2. Check raw materials, containers and quantities
  3. Adjust machine settings to meet product requirements
  4. Clean area around machine during and on completion of setting and loading
Check specifications to identify requirements for production

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check raw materials, containers and quantities

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust machine settings to meet product requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean area around machine during and on completion of setting and loading

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate and monitor dry laid web forming machine

  1. Start and stop dry laid web forming machine according to manufacturer instructions and job requirements
  2. Monitor machine operations to ensure safe and correct operation
  3. Sort waste and clean machine when required
  4. Identify, correct and report minor product, process and machine faults, where necessary, to meet specified requirements
  5. Operate machine according to WHS and workplace practices and report major machine faults
Start and stop dry laid web forming machine according to manufacturer instructions and job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor machine operations to ensure safe and correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sort waste and clean machine when required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify, correct and report minor product, process and machine faults, where necessary, to meet specified requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate machine according to WHS and workplace practices and report major machine faults

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check quality and complete dry laid web forming operations

  1. Check formed web against quality standards and production requirements
  2. Identify, rectify or report web faults and non-conformances
  3. Despatch dry laid web to next manufacturing or packing process
  4. Clean area to maintain a safe and productive work environment
  5. Complete production records
Check formed web against quality standards and production requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify, rectify or report web faults and non-conformances

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Despatch dry laid web to next manufacturing or packing process

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean area to maintain a safe and productive work environment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete production records

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Set up and load dry laid web forming machine

2.1

Check specifications to identify requirements for production

2.2

Check raw materials, containers and quantities

2.3

Adjust machine settings to meet product requirements

2.4

Clean area around machine during and on completion of setting and loading

3

Operate and monitor dry laid web forming machine

3.1

Start and stop dry laid web forming machine according to manufacturer instructions and job requirements

3.2

Monitor machine operations to ensure safe and correct operation

3.3

Sort waste and clean machine when required

3.4

Identify, correct and report minor product, process and machine faults, where necessary, to meet specified requirements

3.5

Operate machine according to WHS and workplace practices and report major machine faults

4

Check quality and complete dry laid web forming operations

4.1

Check formed web against quality standards and production requirements

4.2

Identify, rectify or report web faults and non-conformances

4.3

Despatch dry laid web to next manufacturing or packing process

4.4

Clean area to maintain a safe and productive work environment

4.5

Complete production records

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Set up and load dry laid web forming machine

2.1

Check specifications to identify requirements for production

2.2

Check raw materials, containers and quantities

2.3

Adjust machine settings to meet product requirements

2.4

Clean area around machine during and on completion of setting and loading

3

Operate and monitor dry laid web forming machine

3.1

Start and stop dry laid web forming machine according to manufacturer instructions and job requirements

3.2

Monitor machine operations to ensure safe and correct operation

3.3

Sort waste and clean machine when required

3.4

Identify, correct and report minor product, process and machine faults, where necessary, to meet specified requirements

3.5

Operate machine according to WHS and workplace practices and report major machine faults

4

Check quality and complete dry laid web forming operations

4.1

Check formed web against quality standards and production requirements

4.2

Identify, rectify or report web faults and non-conformances

4.3

Despatch dry laid web to next manufacturing or packing process

4.4

Clean area to maintain a safe and productive work environment

4.5

Complete production records

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria on at least two occasions and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices and other reference material

applying relevant standards

checking machine safety equipment and reporting any faults

preparing materials for web forming

loading and unloading materials

starting and stopping dry laid web forming machines according to specifications on at least two (2) occasions

monitoring machine operations, including machine production readings, on at least two (2) occasions

recognising, rectifying and reporting machine faults or problems as required

maintaining clean machines and work environment, as required

undertaking quality checks and recognising and responding to faulty product

applying workplace procedures

maintaining accurate records.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

fibre types, including:

rayon and other cellulosics

nylon

polyester

polypropylene

cotton

wool

glass

bi-component

fibre characteristics, including:

absorbency

abrasion resistance

modulus

web 'handle'

moisture absorption

chemical and temperature resistance

melting point

fibre measuring units, including decitex and denier and fibre diameter - equation

fibre or filament crimp

advantages of fibre opening and blending:

component independent system

guarantee a homogeneous mixture

constant performance

flexible operation

high degree of automation

working and stripping principles of carding

different types of carded webs, such as:

parallel laid web

parallel laid web with spreading device

parallel laid web with scrambling

random laid web

random laid web with scrambling

layered and cross laid webs

WHS practices, including hazard identification and control measures

quality practices

workplace procedures

recording and reporting practices.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Fibres include one or more of the following:

fibre size:

length 30-80 mm

1.1-8.0 dtex (diameter)

fibre types:

rayon and other cellulosics

nylon

polyester

polypropylene

cotton

wool

glass

bi-component

Dry laid web includes one or more of the following:

web formed using any of the following techniques:

carded web (parallel laid)

carded web (cross laid)

carded web (random laid)

air laid staple fibre web

high-loft webs

WHS practices

WHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and include one or more of the following:

manual handling techniques

SOPs

PPE

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

other WHS practices relevant to the job and enterprise